Engineering · Stress, Failure & Materials

Thin-Wall Pressure Vessel Membrane Stress Calculator

Calculate ideal hoop and longitudinal membrane stress for thin cylindrical shells or equal biaxial membrane stress for thin spherical shells.

Engineering · Stress, Failure & Materials

Enter the engineering model

Explicit properties, geometry, units and assumptions
  1. 1EnterProvide the known values
  2. 2CalculateResults update automatically
  3. 3VerifyReview the details and units
Try an example
Visual modelSchematic · not to scale
Stress, Failure & Materials: cylinder visual explanationA simplified diagram showing the relationship represented by the selected calculator mode. It is explanatory and not a fabrication, safety or scale drawing.cylindrical hoop and longitudinal stresspressure acts normal; membrane stress acts tangentially
The diagram explains the selected relationship only. Dimensions, symbols and proportions are illustrative; use the entered values and stated assumptions for the calculation.

Keep every unit basis, sign convention, property source and idealization consistent. Values stay in this browser.

Engineering calculation result

Enter valid values to see the result.

Your entries are calculated in this browser and are not submitted to 365CALCS.COM.

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Understand the model

What this calculator is for

Internal pressure pulls a thin shell in directions tangent to its surface. This calculator separates the ideal membrane stresses created by cylindrical and spherical geometry.

1Use a consistent pressure, diameter and thickness basis.
2Read the reported D/t ratio before relying on a thin-wall model.
3Keep local details and code design outside this screening equation.

Visual explanation

A cylindrical wall resists twice as much circumferential demand as longitudinal demand; a sphere shares the ideal membrane demand equally in both surface directions.

The governing relationship

Cylinder: σh=pD/(2t), σL=pD/(4t). Sphere: σ=pD/(4t). Thin-wall ratio D/t is reported rather than silently approved.

Keep the boundary visible

Ideal membrane equations exclude heads, openings, nozzles, weld efficiency, corrosion allowance, external pressure, local loads, fatigue, temperature gradients and every code-specific requirement.

Quick guide

How to use this calculator

  1. Choose the analysis mode that matches the physical model before entering values.
  2. Enter properties, geometry, loads, states and coefficients from one consistent unit and sign convention.
  3. Use the intermediate outputs to audit the relationship, then retain the stated idealization before applying it.

Calculation method

Transparent engineering model

Cylinder: σh=pD/(2t), σL=pD/(4t). Sphere: σ=pD/(4t). Thin-wall ratio D/t is reported rather than silently approved.

The calculator evaluates only the declared relationship and preserves visitor-entered assumptions rather than selecting materials, factors, components or standards.

Worked example

Worked example

A cylindrical shell with p=2 MPa, D=1 m and t=10 mm has ideal hoop stress 100 MPa and longitudinal stress 50 MPa when one consistent unit basis is used.

Cylinder: σh=pD/(2t), σL=pD/(4t). Sphere: σ=pD/(4t). Thin-wall ratio D/t is reported rather than silently approved.

Supported inputs

Precision and limits

Analysis, not approval

Ideal membrane equations exclude heads, openings, nozzles, weld efficiency, corrosion allowance, external pressure, local loads, fatigue, temperature gradients and every code-specific requirement.

Standards and properties

Material properties, allowable values, load combinations, safety factors, correlations, manufacturer data, codes and jurisdictional requirements are not supplied automatically.

Units and precision

Use one consistent unit basis. Results retain working precision but cannot be more accurate than the entered measurements and properties.

Privacy

Entered engineering values and results stay in this browser and are not sent to analytics or third parties.